Programme · PRG-2247

Brake Caliper Housing

TOYOTETSU INDIA AUTO PARTS (P) LTD · Part BRK-2247-A · PPAP Level 3 · Risk register & open actions

Launch

2025-09-15

0 days to go

Status

AMBER

Risk Register

ProgrammeHIGH

Phase 3 gate delay risk — 3 deliverables overdue

Mitigation: Daily standup initiated; PM escalation to Plant Manager

Open

DesignHIGH

Porosity defect in casting — RPN 108 still open

Mitigation: Vacuum casting trial scheduled for 10 Jun

Open

SupplierMEDIUM

Sub-supplier PPAP for seals not yet initiated

Mitigation: Supplier visit scheduled 30 Jun

Open

ResourceMEDIUM

CMM availability conflict with another programme in Jul

Mitigation: Booking confirmed for Jul 18–22 slot

Mitigated

Open Actions

Complete Floor Plan & Process Layout drawing

Suresh Kumar · Due 2025-06-30 · Phase 3OVERDUE

HIGH

Submit Packaging Specification to customer for approval

Suresh Kumar · Due 2025-06-20 · Phase 3OVERDUE

MEDIUM

Finalise Supplier PPAP requirements for 3 sub-suppliers

Priya Nair · Due 2025-06-25 · Phase 3

HIGH

Close PFMEA RPN item: Porosity in casting (RPN 108)

Suresh Kumar · Due 2025-06-15 · Phase 3OVERDUE

HIGH

Confirm MSA gauge availability for Phase 4 studies

Priya Nair · Due 2025-07-05 · Phase 4

MEDIUM